Tag Archives: epoxy repair kit

How to Get Strong Hardware Adhesion with Hawk Epoxy

epoxy repair kitWhat is the best way to achieve maximum adhesion when replacing your boat’s hardware? This How To article will give you the basic knowledge you need to get your repair done correctly.

Note: Before attempting a repair by yourself, get a professional opinion. Always wears Personal Protective Equipment when sanding or working with chemical compounds!

Here are some simple steps to follow when bonding hardware to your boat:

  1. Sand both the surface and the hardware to get maximum adhesion.
  2. Wet out the surface with Hawk Epoxy.f2-filler-large-may-2014-150x150
  3. Wait a few minutes for it to soak in.
  4. Wet out the Hardware base with Hawk Epoxy.
  5. Mix another batch of Hawk Epoxy with F2 Structural Adhesive Filler.
  6. Coat the hardware base, screw threads, and surface mount with the epoxy/filler compound.
  7. Tighten hardware bolts until some epoxy mixture squeezes out.
  8. Use your finger to fillet the excess mixture around the hardware base for extra strength.
  9. Before using the hardware, allow the bond to cure overnight.

Hawk Epoxy Video Tutorial

For more information see these other How To Articles:

How Do I Choose Hawk Epoxy Catalyst and Fillers?

How to Mix Hawk Epoxy Resin Properly

Filling a Hole in Fiberglass

Fairing Hull Imperfections

Hawk Epoxy System

How do I choose Hawk Epoxy Catalyst and Fillers?

R1 Epoxy Resin – a smooth, low-viscosity liquid epoxy resin. With a variety of Hawk Epoxy Catalysts, it can be cured under a wide range of temperatures and environmental conditions to form a high strength plastic with superior moisture barrier characteristics. Hawk Epoxy repair kit is available in four system sizes color coded on each label. Note: Mix ratios vary by catalyst. For optimal product utilization, be sure to choose the same Size for both the resin and catalyst. I.e Size 1 Resin with Size 1 Catalyst.

ChooseCatalyst

C1 ULTRA SLOW CURE CATALYST: Designed for use with HAWK EPOXY R1 Resin for construction and repairs with superior adhesion, strength, bonding, filling, and moisture barrier qualities at higher temperatures and for an ultra slow cure. Do not use under Sea Hawk marine wood varnish.

C2 SLOW CURE CATALYST: Designed for use with HAWK EPOXY R1 Resin for construction and repairs with superior adhesion, strength, bonding, filling, and moisture barrier qualities at higher temperatures and for a slow cure. Do not use under Sea Hawk marine wood varnish.

C3 FAST CURE CATALYST: Designed for use with HAWK EPOXY R1 Resin for construction and repairs with superior adhesion, strength, bonding, filling, and moisture barrier qualities at cooler temperatures and for a fast cure. Do not use under Sea Hawk marine wood varnish.

C5 CLEAR FINISH CATALYST: Designed  for use with HAWK EPOXY R1 Resin for very clear fiberglass cloth and coating applications with exceptional moisture barrier characteristics. Perfect for natural wood and carbon fiber clear coats with no blush. Longer working times in very warm temperatures. May be used under Sea Hawk marine wood varnish.

TIP* For easy accurate measuring be sure to use the Hawk Epoxy Pumps that are calibrated to dispense the correct amount of resin and catalyst. This is much easier and leave little room for mistakes.

Next choose the best Hawk Epoxy Filler depending on the application:


Choose Hawk Epoxy FIller

F1 High Load Adhesive Fiber Filler – Thickens to a light grey color creating an easy to use adhesive designed for bonding hardware and other applications with dissimilar materials. This mixture will maximize bond strength for anticipated high loads.

F2 Structural Adhesive Filler – Thickens to an off white color, creating a general purpose thickening additive for bonding, gap filling and filleting. Mix to a workable consistency allowing sag-free and easy flow properties for vertical and overhead applications.

F-3 Light Density Adhesive Micro Fiber Filler – Thickens to an off white color. Great for bonding many substrates, especially wood. The mixture also creates a multipurpose adhesive for many other substrates in addition to providing excellent substrate wetting and penetrating characteristics. Increases impact and abrasion resistance.

F4 Bridging Adhesive Filler – Thickens to a brown color, creating an easy to use adhesive with excellent gap filling and filleting qualities. This mixture blends with many different types of wood to allow for a natural looking fillet or gap fill.

F5 Light Density Fairing Filler – Thickens to a reddish brown color, achieving an easy to sand and carve fairing compound while still remaining strong and light weight.

F6 MicroSphere Fairing Filler – Thickens to a white color, creating a lightweight fairing compound for small to large areas. This product holds a feathered edge very well and is suitable for nearly every substrate. This closed celled structure can also be used for increased acoustic and thermal insulation.

For the easiest way to choose your system, view our Hawk Epoxy Size 1 Kit