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Awlgrip Topside Application Guide

Application Process

When it comes to your boat’s topside finish, there’s no room for shortcuts. Whether you’re a seasoned pro or just getting your sea legs, this guide will walk you through the steps to applying Awlgrip’s industry-leading topside coatings.
From prepping the surface to laying down that final, glossy coat, we’ve got all the tips, tricks, and no-nonsense advice you need to make your boat look shipshape. So roll up your sleeves, grab your gear, and let’s get to work. Because at the end of the day, there’s nothing more satisfying than a job well done.

 

Surface Preparation:

    • Clean the surface thoroughly to remove all dirt, grease, and contaminants.
    • Sand the surface to create a smooth, even texture.
    • Apply a suitable primer if necessary to ensure proper adhesion.

Mixing:

    • Follow the manufacturer’s instructions for mixing Awlgrip paint with the appropriate catalyst and reducer.
    • Mix thoroughly to ensure a consistent application.

Application:

    • Apply the paint using a brush, roller, or spray gun. Spraying usually provides the best finish.
    • Use multiple thin coats rather than one thick coat to prevent runs and drips.
    • Allow each coat to dry according to the manufacturer’s guidelines before applying the next coat.

Coverage and Quantity

  • Coverage: Awlgrip typically covers about 360-400 square feet per gallon, depending on the application method and surface texture.
  • Quantity: Calculate the total surface area of your project to determine the amount of paint needed. It’s advisable to purchase a bit more than your estimate to account for any errors or additional coats.

Drying and Curing Time

  • Drying Time: Awlgrip usually dries to the touch within 2-4 hours. However, this can vary based on environmental conditions such as temperature and humidity.
  • Curing Time: Full curing can take up to 7 days. During this period, avoid heavy usage or exposure to harsh conditions.

Durability and Longevity

  • Durability: Awlgrip is renowned for its exceptional durability. It withstands harsh marine environments, UV radiation, and chemical exposure.
  • Longevity: When properly applied and maintained, an Awlgrip finish can last for 5-10 years or more, depending on environmental exposure and usage.

Compatibility

  • Substrates: Awlgrip is compatible with a variety of substrates including fiberglass, aluminum, steel, and wood when appropriately primed.
  • Primers and Undercoats: Use Awlgrip primers and undercoats for best results. Ensure compatibility by checking the product datasheets.

 

Maintenance and Cleaning

  • Cleaning: Regularly clean the surface with mild soap and water. Avoid harsh chemicals and abrasive materials.
  • Waxing: Avoid waxing Awlgrip finishes as it can lead to yellowing and reduce the lifespan of the coating.

Color Options

  • Availability: Awlgrip offers a wide range of colors and custom color matching. Consult the Awlgrip color chart for available options.
  • Fading: The high UV resistance of Awlgrip paints minimizes color fading over time.

Health and Safety

  • Protective Gear: Always wear appropriate protective gear, including gloves, masks, and goggles, when handling and applying Awlgrip products.
  • Ventilation: Ensure proper ventilation during application to avoid inhaling fumes.
  • Storage: Store in a cool, dry place away from direct sunlight and heat sources. Keep containers tightly closed when not in use.

Repair and Touch-up

  • Minor Repairs: For small chips and scratches, lightly sand the area and apply a thin coat of Awlgrip paint.
  • Major Repairs: For larger areas, follow the full application process, including surface preparation and priming, to ensure a seamless repair.

Cost and Value

  • Cost: Awlgrip is a premium product, and its cost reflects its high quality. Prices can vary, so it’s best to consult a local distributor for current pricing.
  • Value: The initial investment in Awlgrip is justified by its long-lasting durability, superior finish, and reduced maintenance costs over time.

By following this guide, you can achieve a professional, durable, and aesthetically pleasing finish using Awlgrip Topside products. If you need any assistance selecting the right product for your needs feel free to contact the customer service team at Bottom Paint Store.  

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Awlgrip is a popular choice for boat owners looking to protect and beautify their vessels. However, achieving a flawless finish with Awlgrip requires attention to detail and the right techniques. In this guide, we’ll cover the essential steps and tips for applying to ensure professional results.

 

To begin, preparation is key. Start by cleaning the surface thoroughly to remove any dirt, grease, or contaminants. Use a suitable cleaner for this purpose. Once the surface is clean, sand it using sandpaper to create a rough surface. This rough surface will promote better adhesion of the paint. Start with a coarse grit sandpaper and finish with a fine grit for a smooth.

After preparing the surface, the next step is priming. It’s crucial to choose the right primer for your project. Select a primer that is compatible with the substrate and topcoat requirements. Follow the manufacturer’s instructions for mixing and application of the primer. Using a spray gun for this step will yield the best results.

Once the surface is primed, you can begin applying the Awlgrip paint. Start by thoroughly mixing the paint and activator according to the manufacturer’s instructions. Use a high-quality spray gun and adjust the air pressure for optimal atomization. Apply the paint in thin, even coats, overlapping each pass slightly. Allow each coat to flash off according to recommended recoat times to avoid runs and sags.

After applying the paint, there are some finishing touches to consider. Lightly sanding between coats with a fine-grit sandpaper will promote adhesion between layers. Finally, apply the final coat of Awlgrip and allow it to cure fully according to the manufacturer’s instructions.

To ensure success with your Awlgrip application, follow these additional tips: pay attention to temperature and humidity conditions, ensure proper ventilation during application, wear appropriate protective gear, and clean up equipment and spills promptly with recommended solvents.

If you have any questions about choosing the right Awlgrip paint for your needs feel free to reach out to our technical support team. You can reach them via Live Chat or by calling 800.505.2313 Monday through Friday 9am-5pm EST.

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Awlgrip Paint: Frequently Asked Questions Answered

In this guide to awlgrip paint, we’ll address some of the most frequently asked questions we get every day, (well Monday to Friday to be exact), about Awlgrip Marine paint. We hope this can help you make an informed decision and achieve the results you want.

1. What is Awlgrip paint?
Awlgrip is a high-performance marine coating renowned for its durability, gloss retention, and superior finish. It is specially formulated for use on boats and yachts, providing excellent protection against harsh marine environments.

2. How do I apply Awlgrip paint?
Like all painting projects, proper surface preparation is key to successful application. Start by thoroughly cleaning and sanding the surface, then apply the paint using spraying, rolling, or brushing. Depending on which Awlgrip paint you are using you will want to follow the Awlgrip Marine’s instructions regarding thinning ratios and application temperature for best results.

3. Is Awlgrip paint suitable for my boat?
Awlgrip paint is compatible with a wide range of boat materials, including fiberglass, aluminum, steel, and wood. Whether you have a sailboat, powerboat, or yacht, Awlgrip paint can be an excellent paint in providing the protection and aesthetic appeal your vessel deserves.

4. What are the advantages of using Awlgrip paint?
Awlgrip paint offers numerous benefits, including exceptional durability, UV resistance, chemical resistance, and long-lasting gloss retention. It provides superior protection against fading, chalking, and abrasion, ensuring your boat looks pristine for years to come.

5. How long does Awlgrip paint take to dry/cure?
Awlgrip typically dries to the touch within a few hours and fully cures within 24 to 48 hours, depending on environmental conditions such as temperature and humidity. Proper curing is essential for optimal performance and durability.

6. Can Awlgrip paint be applied over existing coatings?
In most cases, it can be applied over properly prepared existing coatings. However, it’s essential to ensure good adhesion by thoroughly cleaning and sanding the surface and using compatible primers if necessary.

7. How do I maintain Awlgrip paint?
Regular maintenance is key to preserving the beauty and integrity of Awlgrip paint. Clean the surface regularly with mild soap and water, avoid harsh chemicals and abrasive cleaners, and apply a quality wax or polish to protect the finish from UV damage and oxidation.

8. Is Awlgrip paint toxic?
While Awlgrip paint contains solvents and other chemicals, proper ventilation and safety precautions can minimize exposure to harmful fumes. Always wear appropriate personal protective equipment and work in a well-ventilated area.

9. Can Awlgrip paint be used below the waterline?
Awlgrip paint is not typically recommended for below-the-waterline applications, as it may not provide sufficient protection against osmosis and marine growth.

10. How can I achieve a specific finish with Awlgrip paint?
Whether you’re aiming for a high-gloss, matte, or metallic finish, Awlgrip paint offers versatility and customization options. Experiment with additives, sanding techniques, and topcoat options to achieve the perfect finish for your boat.

These are most of the frequently asked questions we receive. Now you’re equipped to embark on your Awlgrip painting project with confidence. As we field more questions we’ll update this post. Remember to prioritize proper surface preparation, follow manufacturer guidelines, and invest in quality materials for outstanding results that will have your vessel standing out in the water.

If you have any questions feel free to contact the Bottom Paint Store technical support team 800.555.2313.

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Testing for Compatibility of Topside Paint with Awlgrip Topcoat

SURFACE PREPARATION
COATINGS COMPATIBILITY & ADHESION
TESTS (ABOVE WATER ONLY)


Test One: Cross Hatch Adhesion (See diagram above)

  1. Select test area(s) on the surface to be painted. Thoroughly clean,
    de-wax and degrease this area.
  2. With a sharp blade, cut 6 lines vertically and 6 lines horizontally to give
    a box of 25 squares. The cuts must be deep enough to reach the
    substrate. On thick fairing systems this test may have to be done to
    several different layers.
  3. Apply 3M #610, #895 or #898 3M Scotch Brand Filament Tape (or
    similar type of packaging tape) over the scribed area, making certain
    that the tape is tightly adhered to the test surface. Do not use
    masking tape.
  4. With an abrupt yank, pull the tape back parallel to the surface. Pulling
    the tape straight up will give no test at all.
  5. Examine the test surface. If any square of old coating in the scribed
    area is removed, the adhesion has failed. All the failed layers must
    be removed.

Test Two: Solvent Resistance

  1. Saturate a cotton ball or small wad of cloth with one of the
    Awlgrip Topcoat or Primer Reducers (T0003 or T0006).
  2. Tape the reducer-saturated ball to the scribed area surface for
    30 minutes.
  3. After 30 minutes remove the cotton ball. If the reducer has dissolved
    or severely softened the old coating, the coating is incompatible and
    must be removed. If the scribed area has remained intact, allow a
    15 minute recovery period and repeat all steps in Test One again.
  4. If any square areas are removed, all the failed layers must be
    removed.

Test Three: Coating Compatibility
If the old coating is still intact after Tests One and Two, perform
Test Three.

  1. Lightly sand a small test area with 220 grit paper. Clean the sanded
    areas thoroughly with Awlgrip Wipe-Down Solvent (NA/AP:
    Awlprep T0008 ; EU: Surface Cleaner T0340) and using clean cloths.
  2. Paint a small patch of the surface with Awlgrip Topcoat. Do not use
    masking tape on the edges of the test application as the paint edges
    created by the tape will ‘print through’ and be visible in the finish.

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How to Apply Awlgrip Topcoat to an Aluminum Hull

Awlgip Marine PaintsFirst Identify the paint that is there. Is it compatible?

If yes – Sand, Primer, Paint

If no – the previous coating needs to be taken down. Sand with 80 grit paper until the coating is gone. Sand blasting is not recommended because it takes away the aluminum itself.

How do you know if previous paint is compatible with Awlgrip? Perform this test:

  1. Need a rag and some Lacquer thinner
  2. Sand the surface with 80 grit sand paper
  3. Apply lacquer thinner to the rag and hold it on the sanded area.
  4. Put a piece of plastic on to to hold the rag so the Lacquer thinner doesn’t evaporate.
  5. Hold rag for 35-45 min.
  6. Remove rag slowly. Is surface bubbling or lifting? If no, scrape surface with the blade of a knife. If the paint comes off with the blade or the paint feels rubbery you have identified an acrylic based paint. Awlgrip may be applied on top of it. If the surface was bubbling or lifting, the paint is not compatible and must be removed.

D6600 CF WashII. Apply Awl-Wash Primer CF (Mix Part A and Part B) within 4 hours of cleaning the surface. This provides excellent adhesion to the aluminum surface. Awl-Wash CF can be overcoated with primers after 1 hour of application. Maximum recoat time without sanding is 6 months.

III. Apply a Primer to the Awl-Wash Primer CF. There are 2 main choices.

  1. 545 Epoxy Primer – Thin, building primer. Usually applied when there is no need to fill scrapes or gouges.
  2. Awlquick – a medium build, primer/surfacer. Applied to a surface that needs to be filled where there are scrapes or gouges. Awlquick Base + Converter.

IV.  Apply a topcoat.

  1. Awlgrip – may be brush rolled or sprayed – usually lasts 7-10 years.
  2. Awlcraft – must be sprayed only – usually lasts 4-6 years.

For more information on Awlgrip vs. Awlcraft, click this link.

Awlgrip Color Chart

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Awlgrip vs. Awlcraft 2000 – What are the differences?

Awlgrip and Awlcraft 2000 – Which is better?

Here’s an overview of the key differences between Awlgrip and Awlcraft 2000, (each one has its own advantages and disadvantages), so you can make an informed decision about which is right for you.

KEY TAKEAWAY

1. Awlgrip provides superior gloss, color consistency, and durability due to its two-component urethane formula.
2. Awlcraft 2000 offers a single component water-based formula that’s easier to apply and can be buffed and polished for improved shine retention.
3. Awlgrip is more expensive than Awlcraft 2000 but provides better protection against UV rays, chemicals and abrasion over time.
4. Awlcraft 2000 requires less prep work compared to traditional, solvent based topcoats like Awlgrip, making it easier and faster to apply with minimal odor or cleanup needed afterwards.
5. Both products provide excellent resistance to fading, chalking, weathering, and corrosion when applied properly in the right environment.

Awlgip Marine PaintsAwlgrip is based on a polyester urethane resin and Awlcraft 2000 is based on an Acrylic Urethane resin. At the surface they seem very similar, but at the molecular level they are vastly different. Polyester molecules are much smaller than acrylic molecules. This means that at any given volume, there can be more polyester molecules than acrylic and this allows polyester films to be more dense and tough. Awlgrip has more abrasion and chemical resistance than Awlcraft and is usually more rigid.

Awlcraft, on the other hand is not without its own advantages.  It is generally easier to apply. The larger molecules and less dense film of the acrylic allows for faster drying and therefore less dust entrapment in the finish.  Both urethane topcoats will resist staining and provide a long lasting gloss. It is best to consider cure times, reparability, application methods, chemical resistance, as well as abrasion resistance when deciding which topcoat to choose.

Which is more suited for buffing?

Both Awlgrip and Awlcraft 2000 urethane topcoats have a protective resin layer. This layer is the first line of defense against UV light and abrasive damage. Underneath this resin is a layer of rich pigment particles that give the paint its bright shine and color. Awlgrip has a thicker protective resin layer and when the polyester is scratched, it is necessary to cut deeply into the resin to repair it. Buffing the surface leaves the pigment exposed and compromises the performance of the paint in the long run.

Awlcraft has a softer finish, due to the less dense molecular structure, and thus has a lower melting point. When this acrylic urethane is buffed, the resin is able to flow together and does not require cutting the surface as deeply. So, Awlcraft 2000 is more suited for buffing and Awlgrip will require a Fairing Compound.

Awlgrip vs Awlcraft 2000 – Fast Facts

Awlgrip – Polyester Urethane Topcoat

  • Can be applied by spray or brush/roll.
  • Excellent color retention and chemical resistance.
  • More dense molecular structure.

Awlcraft 2000 – Acrylic Urethane Topcoat

  • For spray application only.
  • Superior flow-out and high gloss.
  • Fast drying to reduce dust entrapment.
  • More user friendly in application. Easy to repair.

Awlgrip Color Chart

 

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Restoring and Maintaining Awlgrip and Awlcraft 2000 Paint

Over time contaminants can build up and cause the finish of your Awlgrip/Awlcraft 2000 paint to appear dull.  You can restore the gloss of a freshly painted boat and prevent the premature aging caused by contaminates by following these steps:

  • Wash your Awlgrip or Awlcraft surface with Awlwash mixed with water (1-2 capfuls in a bucket of water for washing) using soft, non-abrasive cloths and rinse well. Doing so on a regular basis (once per month) will help control dulling buildup.
  • Solvent cleaning of Awlgrip only: Awlprep and Awlprep Plus can be used to aid in removal of stains or markers and to soften or remove heavy build ups of grease and grime, or spray paint on the topcoat and toluene, lacquer thinner, M.E.K., acetone can be used as well.
  • Solvent cleaning of Awlcraft 2000 and Awlgrip HDT only: Awlprep or mild solvents (mineral spirits, xylene, kerosene and diesel fuel) should be used.

Awlgrip AWLwashIn both cases apply solvents with soft cloths and do not allow the chemicals to dry on surface, puddle or soak. Wash with Awlwash to prevent remaining solvent to attack paint. As always when working with solvents, test in an inconspicuous area first.

 Distilled white vinegar and hot water will aid in removing salt stains, always follow with Awlwash.

Protecting the Surface

awlgrip awlcareAwlcare can be applied to the surface like a wax to remove pollutants (such as diesel soot), protects the finish and leaves a glossy shine. Awlcare should be applied regularly to protect against pollutants. It can be removed with Awl-Prep Plus (Awlgrip only) when it’s time to repaint. What to avoid with Awlgrip and Awlcraft 2000:

  • Abrasives
  • Polishing compounds
  • Traditional waxes as they tend to break down rapidly, yellow and attract dirt
  • Acid based products such as teak or metal cleaners and strong solvents on Awlcraft 2000, Awlbrite Clear or Awlspar Varnish.
  • Trapped moisture from supplies as paint can blister or delaminate

AVOID:

  • Avoid Traditional Waxes
  • Awlgrip topcoat only: Regular applications of Awlcare will help temporarily seal and restore shine to painted surfaces that have become porous due to age or mistreatment, helping to maintain a satisfactory appearance until there is time to repaint.
  • Awlcraft 2000 and Awlgrip HDT: Awlcare Protective Polymer Sealer will help maintain the gloss on these finishes with regular applications, especially those which have been buffed or polished. Remember, Awlcare is only applied and buffed by hand. Never apply or buff Awlcare with a machine.
  • Avoid abrasive and polishing compounds
  • Avoid strong solvents (eg. lacquer thinner, M.E.K., acetone) to clean Awlcraft 2000, Awlgrip HDT, Awlbrite Clear or Awlspar varnish.

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Awlgrip Paint, the Best Topside Boat Paint

Awlgip Marine PaintsAwlgrip Topcoat, also referred to as awlgrip paint,  is a polyester based high gloss polyurethane topcoat giving long lasting gloss and color retention. It is considered the among the best Topside Paints in the marine industry. AwlGrip Topcoat  may be applied by brush/roller or spray. For application above the waterline only. See Awlgrip Application Guidelines

Awlcraft 2000 is an Awlgrip paint that is a 3 component, premium polyurethane finish that must be applied by spray only, and delivers a high gloss finish in a wide range of colors with enhanced color and gloss retention.  Awlcraft 2000 comes in a number of unique color options.  You will need to choose the appropriate Converter and a Reducer. 

awlgrip 545 primerThe most common practice for the do it yourselfer is priming the boat with Awlgrip 545 epoxy primer. This is a 2 part primer, so you will need the base (either white or grey) and the converter. Awlgrip also recommends a reducer. The links to the converter and reducer can be found on the base primer product page.

Mixing and Reduction:
This is a two part system. You must order the base primer in either gray or white along with the D3001 Converter in the appropriate size. The mix ratio is 1:1 so if you purchase 1 quart of primer you also need 1 quart of converter for a total of 2 quarts. Additionally you need to purchase the appropriate reducer (spray or brush) for spraying reduce up to 25% with T0006 and for brushing reduce up to 10% with T0031.

Theoretical Coverage: 497 Sq feet/gallon at one mil dry (25 microns) 165-248 Sq. Feet at recommended dry film thickness. Calculated based on a theoretical transfer efficiency of 100%.

Then you will choose your base color of Awlgrip Topside paint, the converter and reducer. The reducer and converter change depending if you are spraying or brush/rolling.

Mixing and Reduction

Spray: Mix by volume one part AWLGRIP Topcoat Base Component (Color) with one part AWL-CAT #2 G3010 spray converter to a a smooth homogenous mixture. Reduce up to 25% with the spray reducer(s) appropriate for conditions. Overall mixture is 1:1:1/2 volume. Example: 8oz Base, 8oz G3010, 4oz Reducer. 25% reduction is a standard mix. Clear coats. metallic colors, and painting in high temperature conditions may require additional reduction. 40% reduction is the maximum recommendation.

Brush/Roller: Mix by volume two parts AWLGRIP Topcoat Base Component with one part AWL-CAT #3/H3002 Brushing Converter until one smooth, homogenous mixture is obtained. Reduce 25% to 33% with T0031. Overall mix is 2:1:3/4-1 by volume. Example: 8 oz. color base component, 4 oz. H3002, 3-4 oz. T0031. 

Theoretical Coverage:
Brush/Roller Application: 700-725 Sq. Feet at 1 mil (25 Microns) dry: 285 Sq. Feet at recommended dry film thickness.
Recommended Wet Film Thickness: 4.5-6 mils (112.5-150 Microns), Total of 2 Coats.
Recommended Dry Film Thickness: 2-3 mils (50-75 Microns), Total of 2 Coats.

Spray Application: 530 Sq. Feet at 1 mil (25 microns) dry film thickness; 210 SQ. Feet at recommended dry film thickness.
Recommended Wet Film Thickness: 6-9 mils (150-225 Microns), Total of 2-3 Coats.
Recommended Dry Film Thickness: 2-3 mils (50-75 Microns), Total of 2-3 Coats.

You can view the links provided above to see more information about the products, mix ratios, surface prep and auxiliary products.

Awlgrip Color Chart

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